MIM material selection starts from the application. 316L stainless steel is the default for corrosion-resistant parts, 17-4PH for high strength and hardness after heat treatment, tungsten carbide (WC-Co) for maximum wear resistance, titanium (Ti-6Al-4V) for lightweight and biocompatible parts, copper for thermal and electrical conductivity, and soft magnetic alloys for motors and sensors. Common MIM alloys reach over 97% density and about ±0.3% as-sintered tolerance.
| Application | Recommended MIM material | Key properties |
|---|---|---|
| Medical and surgical instruments, corrosion-resistant hardware | 316L stainless steel | Excellent corrosion resistance, non-magnetic, tensile ~490–600 MPa |
| High-strength mechanical, firearm and aerospace parts | 17-4PH stainless steel | Precipitation-hardening to ~1000–1300 MPa and 33–40 HRC, good corrosion resistance |
| Wear parts, nozzles, cutting tools, tooling | Tungsten carbide (WC-Co) | Extreme hardness HRA 85–92 and wear resistance |
| Lightweight medical implants and aerospace | Titanium alloy Ti-6Al-4V | ~900–1000 MPa with low density ~4.4 g/cm³ and excellent corrosion resistance |
| Heat sinks, thermal management, electrical connectors | Copper | Very high thermal and electrical conductivity |
| Motors, sensors, inductors, EV traction | Soft magnetic alloys (Fe-Si, Fe-Ni, Fe-Co) | High magnetic permeability and low core loss |
| Structural automotive and power-tool components | Low-alloy steel (Fe-2Ni, Fe-8Ni) | Low cost, hardenable, tensile ~400–900 MPa |
| Material | Tensile strength | Hardness | Corrosion resistance | Magnetic behaviour | Density (g/cm³) |
|---|---|---|---|---|---|
| 316L stainless steel | ~490–600 MPa | ~95 HRB | Excellent | Non-magnetic (austenitic) | ~7.9 |
| 17-4PH stainless steel | ~1000–1300 MPa (aged) | 33–40 HRC | Good | Magnetic (martensitic) | ~7.8 |
| Low-alloy steel (Fe-2Ni / Fe-8Ni) | ~400–900 MPa | Up to ~40 HRC | Low | Ferromagnetic | ~7.8 |
| Titanium alloy Ti-6Al-4V | ~900–1000 MPa | ~33 HRC | Excellent | Non-magnetic | ~4.4 |
| Copper | ~200–300 MPa | Soft | Good | Non-magnetic | ~8.9 |
| Tungsten carbide (WC-Co) | Bending ~2500–3500 MPa | HRA 85–92 | Good | Magnetic (Co binder) | ~14–15 |
| Soft magnetic alloy (Fe-Si / Fe-Ni / Fe-Co) | ~400–700 MPa | Soft | Good | High permeability | ~7.5–8.2 |
316L stainless steel is the most common MIM material because it combines excellent corrosion resistance, good strength and non-magnetic behaviour at a low cost.
Yes. Titanium alloy Ti-6Al-4V is routinely processed by MIM for medical implants and aerospace parts that need low weight, high strength and corrosion resistance.
Tungsten carbide (WC-Co) has the highest hardness and wear resistance of common MIM materials, typically HRA 85–92, and is used for nozzles, cutting tools and wear components.
17-4PH stainless steel, low-alloy steels and soft magnetic alloys such as Fe-Si, Fe-Ni and Fe-Co are magnetic, while 316L stainless steel is essentially non-magnetic.